善用制度提昇品質


頂尖企業為維持其高品質水準,會採用多種品質持續改善方案,並善用不同方案的特色,以打造全方位的品質架構,靈活且有效地回應市場的期望。

一、分析流程 找出問題

瞭解流程是提昇品質重要的一環,它能協助主管找出根本原因,予以克服,並激勵員工思考如何採用新的方式更有效率地完成工作。企業於評估品質時通常包含:瞭解流程的主要投入、活動與產出;找出流程中的主要人員及其角色;分析每項活動的附加價值及價值損失;找出瓶頸、冗長及無效率的作業;相互比較最理想的作業實務;瞭解、分析客戶的想法與期望。

流程圖係利用圖表描繪出流程作業的一連串步驟,它能顯示投入、產出及各項目標之關聯,找出瓶頸、冗長的作業以及延遲等重要資訊,進而提昇客戶服務品質、減低無價值的活動及簡化流程。

二、預先防範 降低成本

企業因品質而產生之事後補救成本,超過事前防範成本,因此頂尖企業會投入充分的資源於訓練、稽核、品質工程、檢驗設備維修及供應商評估等,以確保品質,降低不良品的產生。

有些企業長期之營運績效不佳,其原因是不瞭解品質計畫之效益。企業可以利用品質成本分析,評估預防成本可獲致之效益。頂尖之企業能體認預防瑕疵品的成本低於品質查驗成本,而品質查驗成本低於送回工廠維修的成本。品質計畫不僅可省下鉅額的保固、訴訟等費用,而且可避免因品質問題而流失商機。

三、導入「精實生產」方案

豐田汽車發展的「精實製造(Lean Manufacturing)」,以「及時生產(JIT)」方式消除各種人力、製造空間、工具及作業時間等浪費,同時達到降低成本、提高品質並縮短製造時間的目標。

據美國商業部製造技術推廣合夥計畫(Manufacturing Extension Partnership,簡稱MEP)調查顯示,導入「精實製造」觀念的企業,能提昇生產效率一至三成、降低九成的在製品存量、增加五成的空間利用率,以及改善品質達八成五。美國已有超過七成以上的製造商,包括波音公司、洛克希德馬丁及戴爾電腦,採精實製造以提昇生產力、強化其全球競爭力。

四、以「六項標準差」控管

愈來愈多之企業導入「六項標準差(Six Sigma)」以達到品質零缺點與零浪費之目標。奇異前執行長Jack Welch曾說,Six Sigma顛覆公司的營運DNA,徹底改善各項績效指標,花旗銀行也採用Six Sigma強化全球的客戶服務。其它如杜邦、陶氏化學公司等,也都運用Six Sigma在低利潤的產業中追求成長。

企業導入Six Sigma計畫,需要高度積極的員工參與、緊密的財務監控,以及敏銳且具創意的組織文化配合。對多數資源有限之企業,則採一次一個部門之方式逐步導入。

Six Sigma將一個流程分解為多個步驟,並為每個步驟設定最佳需求,以決定最終產品的瑕疵率,以及需要特別強化的內部品質問題。一個流程若達3個標準差,約當於6.6807%的不良率;若能達到6個標準差,則僅相當於百萬分之3.4的不良率。

五、慎選品質分析工具

把對的工具應用在對的地方,不僅能達到想要的結果,也才不會浪費時間及資源。尤其是與品質有關之問題,看似複雜,往往用最簡單的工具便能解決。例如,柏拉圖分析(Pareto Analysis)便比一些複雜且昂貴的統計工具,更能以低成本高效率的方式,找出生產線停工的原因。以下列舉幾種常用的品質工具:

  • 因果分析圖(又稱魚骨圖或石川圖):能找出品質問題的癥結;
  • 柏拉圖分析:每項不良品發生的機率及問題的癥結;
  • 防錯(又稱poka-yoke):防止不良品發生,或於發生時能立即通知;
  • 走勢圖:圖繪某段期間之走勢,能看出某趨勢或流程週期的開端;
  • 管制圖:能區隔隨機與非隨機變數,顯示某項流程離目標有多遠;
  • 腦力激盪及心智圖:協助企業找出獨特的解決方案。

全球最佳實務:奇異公司於多年前便成功導入六個標準差,瞭解重要流程的投入如何影響輸出。該計畫之所以成功,主要是因為能與客戶及內部流程結合。奇異公司不單只關注總體品質,還包括品質的所有構面,例如:客戶需求、系統層級需求、目標優先次序,以及與該流程相關的各種計畫。例如,該公司設計一系列客服問題,俾能從客戶的觀點,精確掌握客戶對「快速提供服務」定義,以確保公司持續之高服務品質。

 

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摘要: 私はオフトピック場合は、これを知っているが、私は自分の始めに探していますブログをと不思議したすべてが必要な取得するには?私はあなたのようなブログはかなりの費用がかかるだろう持つと仮定している?私は今ではない、非常にインターネット精通ので、私は100%ではないんだ必ず。どれ推奨やアドバイスをいただければ幸いです。 ありがとうございます ...
標題: monster beats イヤホン
連結: http://nrarticulos.com.ar/html/beats/20141029162133-&&-29wh.asp
摘要: こんにちは! 検索エンジン最適化のSEOと| 助ける助け彼らはへのプラグインを作る場合は、知っていますか? 私はいくつかのターゲットを絞ったキーワードのためにランク付けする私のブログを取得しようとしているが、私は非常に良いを見ていないよ。あなたが知っているなら共有してください。 賞賛は! ...
標題: クロムハーツ スマホケース
連結: http://kontapropaganda.com.br/css/chrome-hearts/20141028095609ys-.&-34mp.asp
摘要: advertisings広告トリガー私ブラウザその上置きたい、サイズを変更あなたのいずれかを|私は信じていると思いあなたのブラックリスト。
標題: 手帳 iphoneケース
連結: http://danyplacard.com.ar/js/iphone/0201410252249409f7-@&-15ar.asp
摘要: 挨拶私はそう思いワクワク私が見つけた、あなたのブログ| Askjeeve| | AOLの|ビンビン| GoogleのDiggに見て、私は研究していたが、事故|ミス|ブログは}、私は本当にエラーによってあなたを見つけた何か他のもの、それにもかかわらずのため信じられないポストとオールラウンド楽しい楽しま(私は、テーマ/デザインを愛して)、私は時間がある韙ドン​​通過それまったく分が、私が持っている保存それをしても含まあなたのRSSは、私は時間があるときに、私は読んで戻ってくる、フィードはるかの仕事 {仕事、素晴らしいを維持でくださいより。 ...
標題: シャネル ネイル パーツ
連結: http://advocaciasr.com.br/js/chanel/420141025195120-$&-04ut9.asp
摘要: いただきました!アップオフトピックの私がしたこれは|場合にはブログはWYSIWYGエディタを使用する場合は疑問に知りたいか手動でHTMLでコーディングする必要があります。私はすぐにブログを開始するが、全くコーディングがないんだ知識私が取得したい|経験のある人から助言指導を。認め|すべてのヘルプは非常に大きくだろう! ...
標題: ニューバランス ベージュ 574
連結: http://fmmarketing.com.br/images/new-balance/920141027133226-&qon=-36fx.asp
摘要: ちょっと私は、これはオフトピックです知っていますが、私は自動的に私の最新のTwitterの更新をツイートし、私のブログに追加することができ、任意のウィジェットを知っていたかと思いまして。私はかなりの時間のためにこのようなプラグインを探してきたし、多分あなたは、このようなものといくつかの経験を持って期待していた。あなたが何かに実行する場合は、お気軽にお問い合わせください。私は本当にあなたのブログを読んで楽しんで、私はあなたの新しい更新を楽しみにしています。 ...
標題: エルメス フランス
連結: http://construccionesceliz.com.ar/js/hermes/20141026053756-&$-59qh6i7.asp
摘要: こんにちはと私は同じようなものを所有し、私はちょうど好奇心した、スパムの多くを得る場合には応答を?ので、どのようにあなたがしなければ示唆する助言それは、いずれのプラグインやあなたが何かできることに対する保護? 私は最近、それが私を運転しているそんなに得るので、任意の援助非常に高く評価されている。 ...
標題: エルメス ヘラクレス リング
連結: http://araujonanet.com.br/js/hermes/20141026055205-&_-66mx5a2.asp
摘要: ちょっとそこ! Facebookのマイスペースグループ私が私をあなたのブログを共有してもいいですか?あなたのコンテンツを| 感謝楽しむ私は本当に思う| 人々の人がたくさんあります。私に知らせてください。 おかげ
標題: paul smith mini inside print wallet
連結: http://arraialdocabo.org/imagens/paul-smith1/20141027164824-~&-08k555p.asp
摘要: ブログサイトコンタクトページを持っているあなたはいますか? 電子メールの電子メールあなた| シュート送信私がしたいのですが、 それを見つけるのが、私はあるんです。あなたは公聴会に興味があるかもしれないあなたのブログのための提案、アイデア創造的なアイデア私はいくつかを持っている。いずれにしても、素晴らしい時間をかけてウェブサイトと私は拡張する開発、それを楽しみにしています。 ...
標題: ポールスミス 雑誌
連結: http://kontapropaganda.com.br/css/paul-smith/20141027161630-@&-45p885a.asp
摘要: こんにちは|あなたは使用して作業しているどのブログのプラットフォームには、心共有する旨でしょうか?私は今が、私はタフ抱えている私自身のブログを開始するために BlogEngine間に意思決定を時間を/ Wordpressの/ b2evolutionのとDrupalの。異なる、最もブログをようで、私が何かを探していますユニークあなたので、私が尋ねる理由がある。 PS私の謝罪取得というのオフトピックが、私は聞いていた! ...
標題: オロビアンコ マネークリップ
連結: http://concepto-uno.com/data/orobianco/520141027130011-@psv&-93yg.asp
摘要: すごい迫力! ウェブサイトこのテンプレート/テーマを私は本当に です。それは、シンプルでありながら効果的です。それはです多くの時間難しい取得することとの間の「完璧なバランス"ユーザビリティと外観。これで仕事素晴らしいを行って、私は 言わなければならない。 関連、ブログの負荷が非常に極めて 速い上の私のためオペラ。 優れブログ! ...
標題: toms 6 5 grey's anatomy episode guide
連結: http://rachelswellness.com/?tom=toms-6-5-grey's-anatomy-episode-guide
摘要: Later, Alexander reprised the role of Hungerford, along with Nettles as Bergerac, in an episode of the sitcom The Detectives (1993), starring Jasper Carrott and Robert Powell as incompetent sleuths.